Hasil untuk "Manufactures"

K. Weissermel, H. Arpe

Y. Koren

R. Kaplan

H. Feldman

W. Jordan, S. Graves

Hod Lipson, J. Pollack

R. Florida

Mark Doms, Timothy Dunne, Timothy Dunne

A. Delios, Witold J. Henisz

T. Horn, O. Harrysson

Ahmed Hussein, L. Hao, C. Yan et al.

S. Chakraborty

Jochen Wulf, Juerg Meierhofer

This paper explores the potential of large language models (LLMs) for task automation in the provision of technical services in the production machinery sector. By focusing on text correction, summarization, and question answering, the study demonstrates how LLMs can enhance operational efficiency and customer support quality. Through prototyping and the analysis of real-life customer data, LLMs are shown to reliably correct errors, generate concise summaries of complex communication, and provide accurate, context-aware responses to customer inquiries. The research also integrates Retrieval Augmented Generation (RAG) to combine LLM outputs with domain-specific knowledge, enhancing precision and relevance. While the findings highlight significant efficiency gains, challenges such as knowledge hallucination and integration with human workflows remain barriers to large-scale adoption. This study contributes to the theoretical understanding and practical application of LLMs in manufacturing, paving the way for further research into scalable, domain-specific implementations.

Zhongshu Ren, Samuel J. Clark, Lin Gao et al.

A variety of protective or reactive environmental gases have recently gained growing attention in laser-based metal additive manufacturing (AM) technologies due to their unique thermophysical properties and the potential improvements they can bring to the build processes. However, much remains unclear regarding the effects of different gas environments on critical phenomena in laser AM, such as rapid cooling, energy coupling, and defect generation. Through simultaneous high-speed synchrotron x-ray imaging and thermal imaging, we identify distinct effects of various environmental gases in laser AM and gained a deeper understanding of the underlying mechanisms. Compared to the commonly used protective gas, argon, it is found that helium has a negligible effect on cooling the part. However, helium can suppress unstable keyholes by decreasing effective energy absorption, thus mitigating keyhole porosity generation and reducing pore size under certain processing conditions. These observations provide guidelines for the strategic use of environmental gases in laser AM to produce parts with improved quality.

Vladislav Li, Ilias Siniosoglou, Panagiotis Sarigiannidis et al.

In contemporary training for industrial manufacturing, reconciling theoretical knowledge with practical experience continues to be a significant difficulty. As companies transition to more intricate and technology-oriented settings, conventional training methods frequently inadequately equip workers with essential practical skills while maintaining safety and efficiency. Virtual Reality has emerged as a transformational instrument to tackle this issue by providing immersive, interactive, and risk-free teaching experiences. Through the simulation of authentic industrial environments, virtual reality facilitates the acquisition of vital skills for trainees within a regulated and stimulating context, therefore mitigating the hazards linked to experiential learning in the workplace. This paper presents a sophisticated VR-based industrial training architecture aimed at improving learning efficacy via high-fidelity simulations, dynamic and context-sensitive scenarios, and adaptive feedback systems. The suggested system incorporates intuitive gesture-based controls, reducing the learning curve for users across all skill levels. A new scoring metric, namely, VR Training Scenario Score (VRTSS), is used to assess trainee performance dynamically, guaranteeing ongoing engagement and incentive. The experimental assessment of the system reveals promising outcomes, with significant enhancements in information retention, task execution precision, and overall training efficacy. The results highlight the capability of VR as a crucial instrument in industrial training, providing a scalable, interactive, and efficient substitute for conventional learning methods.

Qiaojie Zheng, Jiucai Zhang, Xiaoli Zhang

Vision-based quality assessment in additive manufacturing often requires dedicated machine learning models and application-specific datasets. However, data collection and model training can be expensive and time-consuming. In this paper, we leverage vision-language models' (VLMs') reasoning capabilities to assess the quality of printed parts and introduce in-context learning (ICL) to provide VLMs with necessary application-specific knowledge and demonstration samples. This method eliminates the requirement for large application-specific datasets for training models. We explored different sampling strategies for ICL to search for the optimal configuration that makes use of limited samples. We evaluated these strategies on two VLMs, Gemini-2.5-flash and Gemma3:27b, with quality assessment tasks in wire-laser direct energy deposition processes. The results show that ICL-assisted VLMs can reach quality classification accuracies similar to those of traditional machine learning models while requiring only a minimal number of samples. In addition, unlike traditional classification models that lack transparency, VLMs can generate human-interpretable rationales to enhance trust. Since there are no metrics to evaluate their interpretability in manufacturing applications, we propose two metrics, knowledge relevance and rationale validity, to evaluate the quality of VLMs' supporting rationales. Our results show that ICL-assisted VLMs can address application-specific tasks with limited data, achieving relatively high accuracy while also providing valid supporting rationales for improved decision transparency.

Fadel M. Megahed, Ying-Ju Chen, Bianca Maria Colosimo et al.

This expository paper introduces a simplified approach to image-based quality inspection in manufacturing using OpenAI's CLIP (Contrastive Language-Image Pretraining) model adapted for few-shot learning. While CLIP has demonstrated impressive capabilities in general computer vision tasks, its direct application to manufacturing inspection presents challenges due to the domain gap between its training data and industrial applications. We evaluate CLIP's effectiveness through five case studies: metallic pan surface inspection, 3D printing extrusion profile analysis, stochastic textured surface evaluation, automotive assembly inspection, and microstructure image classification. Our results show that CLIP can achieve high classification accuracy with relatively small learning sets (50-100 examples per class) for single-component and texture-based applications. However, the performance degrades with complex multi-component scenes. We provide a practical implementation framework that enables quality engineers to quickly assess CLIP's suitability for their specific applications before pursuing more complex solutions. This work establishes CLIP-based few-shot learning as an effective baseline approach that balances implementation simplicity with robust performance, demonstrated in several manufacturing quality control applications.

Timothy Tran, William Schiesser

This research investigates the feasibility of producing affordable, functional acoustic guitars using 3D printing, with a focus on producing structural designs with proper tonal performance. Conducted in collaboration with William Schiesser, the study uses a classical guitar model, chosen for its lower string tension, to evaluate the tonal characteristics of a 3D-printed prototype made from polylactic acid (PLA). Due to the build plate size constraints of the Prusa Mark 4 printer, the guitar body was divided into multiple sections joined with press-fit tolerances and minimal cyanoacrylate adhesive. CAD modeling in Fusion 360 ensured dimensional accuracy in press-fit connections and the overall assembly. Following assembly, the guitar was strung with nylon strings and tested using Audacity software to compare recorded frequencies and notes with standard reference values. Results showed large deviations in lower string frequencies, likely caused by the material choice utilized in printing. Accurate pitches were reached with all strings despite frequency differences through tuning, demonstrating that PLA and modern manufacturing methods can produce affordable, playable acoustic guitars despite inevitable challenges. Further research may investigate alternative plastics for superior frequency matching. This approach holds significant potential for expanding access to quality instruments while reducing reliance on endangered tonewoods, thereby encouraging both sustainable instrument production and increased musical participation. This also creates opportunities for disadvantaged communities where access to musical instruments remains a challenge. Keywords: Luthiery, Stereolithography, 3D-Print, Guitar Making

Qianyu Zhou

Industrial cyber physical systems operate under heterogeneous sensing, stochastic dynamics, and shifting process conditions, producing data that are often incomplete, unlabeled, imbalanced, and domain shifted. High-fidelity datasets remain costly, confidential, and slow to obtain, while edge devices face strict limits on latency, bandwidth, and energy. These factors restrict the practicality of centralized deep learning, hinder the development of reliable digital twins, and increase the risk of error escape in safety-critical applications. Motivated by these challenges, this dissertation develops an efficiency grounded computational framework that enables data lean, physics-aware, and deployment ready intelligence for modern manufacturing environments. The research advances methods that collectively address core bottlenecks across multimodal and multiscale industrial scenarios. Generative strategies mitigate data scarcity and imbalance, while semi-supervised learning integrates unlabeled information to reduce annotation and simulation demands. Physics-informed representation learning strengthens interpretability and improves condition monitoring under small-data regimes. Spatially aware graph-based surrogate modeling provides efficient approximation of complex processes, and an edge cloud collaborative compression scheme supports real-time signal analytics under resource constraints. The dissertation also extends visual understanding through zero-shot vision language reasoning augmented by domain specific retrieval, enabling generalizable assessment in previously unseen scenarios. Together, these developments establish a unified paradigm of data efficient and resource aware intelligence that bridges laboratory learning with industrial deployment, supporting reliable decision-making across diverse manufacturing systems.

Weishi Wang, Sicong Guo, Chenhuan Jiang et al.

Fleets of networked manufacturing machines of the same type, that are collocated or geographically distributed, are growing in popularity. An excellent example is the rise of 3D printing farms, which consist of multiple networked 3D printers operating in parallel, enabling faster production and efficient mass customization. However, optimizing process parameters across a fleet of manufacturing machines, even of the same type, remains a challenge due to machine-to-machine variability. Traditional trial-and-error approaches are inefficient, requiring extensive testing to determine optimal process parameters for an entire fleet. In this work, we introduce a machine learning-based collaborative recommender system that optimizes process parameters for each machine in a fleet by modeling the problem as a sequential matrix completion task. Our approach leverages spectral clustering and alternating least squares to iteratively refine parameter predictions, enabling real-time collaboration among the machines in a fleet while minimizing the number of experimental trials. We validate our method using a mini 3D printing farm consisting of ten 3D printers for which we optimize acceleration and speed settings to maximize print quality and productivity. Our approach achieves significantly faster convergence to optimal process parameters compared to non-collaborative matrix completion.