Abstract Designing and manufacturing functional parts for fields such as engineering and medicine is a major goal of Fused Deposition Modeling (FDM). These activities should be supported by knowledge on how different settings of process parameters impact the mechanical behavior of the products. However, obtaining this information is a quite complex task given the large variety of possible combinations of materials-3D printers-slicing software-process parameters. Thus, the importance of reviewing the current research on this topic for identifying practical and useful aspects, key process parameters and limitations, but also for understanding to what extent the results of these researches are relevant and can be applied in further studies and real applications. A systematic literature search was performed based on classification according to the type of 3D printing polymer. The most significant process parameters considered as influencing FDM specimens' tensile, compression, flexural or impact strengths are discussed considering the results presented in the literature. A necessary distinction between the mechanical properties of material and testing specimens (as given by producers and by experiments) and the mechanical behavior of a FDM end-part is also made.
G. Wang, Ferdinand S. Melkonyan, A. Facchetti
et al.
For over two decades bulk-heterojunction polymer solar cell (BHJ-PSC) research was dominated by donor:acceptor BHJ blends based on polymer donors and fullerene molecular acceptors. This situation has changed recently, with non-fullerene PSCs developing very rapidly. The power conversion efficiencies of non-fullerene PSCs have now reached over 15 %, which is far above the most efficient fullerene-based PSCs. Among the various non-fullerene PSCs, all-polymer solar cells (APSCs) based on polymer donor-polymer acceptor BHJs have attracted growing attention, due to the following attractions: 1) large and tunable light absorption of the polymer donor/polymer acceptor pair; 2) robustness of the BHJ film morphology; 3) compatibility with large scale/large area manufacturing; 4) long-term stability of the cell to external environmental and mechanical stresses. This Minireview highlights the opportunities offered by APSCs, selected polymer families suitable for these devices with optimization to enhance the performance further, and discusses the challenges facing APSC development for commercial applications.
Abstract Fused filament fabrication (FFF), one of the most promising additive manufacturing (AM) methods has attracted considerable attention to date. Although FFF is evolving into a manufacturing tool with significant technological and material advancements, there remains a challenge to transfer FFF-printed parts into functional objects for practical applications. Polymer components fabricated by FFF technique exhibit weak and anisotropic mechanical properties compared to their counterparts by conventional processing. The limited mechanical property for the FFF-printed parts is a result of weak interlayer bond interface that develops during the layer-wise deposition process. This review documents recent advances on the bond interface in FFF-printed parts in aspects of its mechanisms, characterization and enhancement methods. The main objective is to provide a comprehensive understanding of the process-structure-properties of interlayer bond in FFF technique.
Sarah A. Stewart, Juan Domínguez-Robles, Ryan F. Donnelly
et al.
The oral route is a popular and convenient means of drug delivery. However, despite its advantages, it also has challenges. Many drugs are not suitable for oral delivery due to: first pass metabolism; less than ideal properties; and side-effects of treatment. Additionally, oral delivery relies heavily on patient compliance. Implantable drug delivery devices are an alternative system that can achieve effective delivery with lower drug concentrations, and as a result, minimise side-effects whilst increasing patient compliance. This article gives an overview of classification of these drug delivery devices; the mechanism of drug release; the materials used for manufacture; the various methods of manufacture; and examples of clinical applications of implantable drug delivery devices.
Additive manufacturing (commonly known as 3D printing) is defined as a family of technologies that deposit and consolidate materials to create a 3D object as opposed to subtractive manufacturing methodologies. Fused deposition modeling (FDM), one of the most popular additive manufacturing techniques, has demonstrated extensive applications in various industries such as medical prosthetics, automotive, and aeronautics. As a thermal process, FDM may introduce internal voids and pores into the fabricated thermoplastics, giving rise to potential reduction on the mechanical properties. This paper aims to investigate the effects of the microscopic pores on the mechanical properties of material fabricated by the FDM process via experiments and micromechanical modeling. More specifically, the three-dimensional microscopic details of the internal pores, such as size, shape, density, and spatial location were quantitatively characterized by X-ray computed tomography (XCT) and, subsequently, experiments were conducted to characterize the mechanical properties of the material. Based on the microscopic details of the pores characterized by XCT, a micromechanical model was proposed to predict the mechanical properties of the material as a function of the porosity (ratio of total volume of the pores over total volume of the material). The prediction results of the mechanical properties were found to be in agreement with the experimental data as well as the existing works. The proposed micromechanical model allows the future designers to predict the elastic properties of the 3D printed material based on the porosity from XCT results. This provides a possibility of saving the experimental cost on destructive testing.
Bone tissue is the structural component of the body, which allows locomotion, protects vital internal organs, and provides the maintenance of mineral homeostasis. Several bone-related pathologies generate critical-size bone defects that our organism is not able to heal spontaneously and require a therapeutic action. Conventional therapies span from pharmacological to interventional methodologies, all of them characterized by several drawbacks. To circumvent these effects, tissue engineering and regenerative medicine are innovative and promising approaches that exploit the capability of bone progenitors, especially mesenchymal stem cells, to differentiate into functional bone cells. So far, several materials have been tested in order to guarantee the specific requirements for bone tissue regeneration, ranging from the material biocompatibility to the ideal 3D bone-like architectural structure. In this review, we analyse the state-of-the-art of the most widespread polymeric scaffold materials and their application in in vitro and in vivo models, in order to evaluate their usability in the field of bone tissue engineering. Here, we will present several adopted strategies in scaffold production, from the different combination of materials, to chemical factor inclusion, embedding of cells, and manufacturing technology improvement.
Solid-state lithium metal batteries built with composite polymer electrolytes using cubic garnets as active fillers are particularly attractive owing to their high energy density, easy manufacturing and inherent safety. However, the uncontrollable formation of intractable contaminant on garnet surface usually aggravates poor interfacial contact with polymer matrix and deteriorates Li + pathways. Here we report a rational designed intermolecular interaction in composite electrolytes that utilizing contaminants as reaction initiator to generate Li + conducting ether oligomers, which further emerge as molecular cross-linkers between inorganic fillers and polymer matrix, creating dense and homogeneous interfacial Li + immigration channels in the composite electrolytes. The delicate design results in a remarkable ionic conductivity of 1.43×10 -3 S cm -1 and an unprecedented 1000 cycles with 90% capacity retention at room temperature is achieved for the assembled solid-state batteries.
Soft robots are, due to their softness, inherently safe and adapt well to unstructured environments. However, they are prone to various damage types. Self‐healing polymers address this vulnerability. Self‐healing soft robots can recover completely from macroscopic damage, extending their lifetime. For developing healable soft robots, various formative and additive manufacturing methods have been exploited to shape self‐healing polymers into complex structures. Additionally, several novel manufacturing techniques, noted as (re)assembly binding techniques that are specific to self‐healing polymers, have been created. Herein, the wide variety of processing techniques of self‐healing polymers for robotics available in the literature is reviewed, and limitations and opportunities discussed thoroughly. Based on defined requirements for soft robots, these techniques are critically compared and validated. A strong focus is drawn to the reversible covalent and (physico)chemical cross‐links present in the self‐healing polymers that do not only endow healability to the resulting soft robotic components, but are also beneficial in many manufacturing techniques. They solve current obstacles in soft robots, including the formation of robust multi‐material parts, recyclability, and stress relaxation. This review bridges two promising research fields, and guides the reader toward selecting a suitable processing method based on a self‐healing polymer and the intended soft robotics application.
Guanchun Rui, Elshad Allahyarov, Zhiwen Zhu
et al.
Despite extensive research on piezoelectric polymers since the discovery of piezoelectric poly(vinylidene fluoride) (PVDF) in 1969, the fundamental physics of polymer piezoelectricity has remained elusive. Based on the classic principle of piezoelectricity, polymer piezoelectricity should originate from the polar crystalline phase. Surprisingly, the crystal contribution to the piezoelectric strain coefficient d31 is determined to be less than 10%, primarily owing to the difficulty in changing the molecular bond lengths and bond angles. Instead, >85% contribution is from Poisson's ratio, which is closely related to the oriented amorphous fraction (OAF) in uniaxially stretched films of semicrystalline ferroelectric (FE) polymers. In this perspective, the semicrystalline structure-piezoelectric property relationship is revealed using PVDF-based FE polymers as a model system. In melt-processed FE polymers, the OAF is often present and links the crystalline lamellae to the isotropic amorphous fraction. Molecular dynamics simulations demonstrate that the electrostrictive conformation transformation of the OAF chains induces a polarization change upon the application of either a stress (the direct piezoelectric effect) or an electric field (the converse piezoelectric effect). Meanwhile, relaxor-like secondary crystals in OAF (SCOAF), which are favored to grow in the extended-chain crystal (ECC) structure, can further enhance the piezoelectricity. However, the ECC structure is difficult to achieve in PVDF homopolymers without high-pressure crystallization. We have discovered that high-power ultrasonication can effectively induce SCOAF in PVDF homopolymers to improve its piezoelectric performance. Finally, we envision that the electrostrictive OAF mechanism should also be applicable for other FE polymers such as odd-numbered nylons and piezoelectric biopolymers.
The growing awareness of socioeconomic and environmental issues and the high percentage of petroleum resources consumed and new environmental regulations have fueled efforts to develop innovative, cutting-edge, environmentally friendly materials with a wide range of applications. Due to environmental and sustainability concerns, the advancement of biocomposites has resulted in tremendous breakthroughs in green materials in this century. Their primary goal is to replace current synthetic petroleum-based composites with natural resources. Materials derived from nonrenewable petroleum-based sources are hazardous and expensive to produce; on the other hand, biocomposites derived from natural sources are biodegradable, recyclable, non-abrasive, and compostable and have properties comparable to synthetic fiber composites. Natural fibers are low-cost, lightweight, biodegradable, renewable, and environmentally friendly alternatives to synthetic fibers like glass and carbon fiber. The long-term viability of natural fiber-based composite materials has led to increased use in various production industries. However, the manufacturing process of natural fiber-based biocomposites is still plagued by some difficulties, such as poor adhesive propensity, moisture absorption, poor fire resistance, low impact strength, and low durability. This review provides a panoramic view to provide insight into different aspects of biocomposites based on natural fibers and polymers in terms of properties and applications, which will pave the way for future biocomposites research in academic and commercial contexts.
The environmental performance of biodegradable materials has attracted attention from the academic and the industrial research over the recent years. Currently, degradation behavior and possible recyclability features, as well as actual recycling paths of such systems, are crucial to give them both durability and eco-sustainability. This paper presents a review of the degradation behaviour of biodegradable polymers and related composites, with particular concern for multi-layer films. The processing of biodegradable polymeric films and the manufacturing and properties of multilayer films based on biodegradable polymers will be discussed. The results and data collected show that: poly-lactic acid (PLA), poly-butylene adipate-co-terephthalate (PBAT) and poly-caprolactone (PCL) are the most used biodegradable polymers, but are prone to hydrolytic degradation during processing; environmental degradation is favored by enzymes, and can take place within weeks, while in water it can take from months to years; thermal degradation during recycling basically follows a hydrolytic path, due to moisture and high temperatures (β-scissions and transesterification) which may compromise processing and recycling; ultraviolet (UV) and thermal stabilization can be adequately performed using suitable stabilizers.
Aramid fabrics are widely used in bulletproof armor because of their excellent mechanical properties. Previous studies have shown that ultraviolet radiation has a negative effect on the mechanical properties of aramid yarn, so improving the mechanical properties and impact resistance of aramid fabrics under ultraviolet radiation has become a research focus. In this work, aramid fabric was modified with CuO and ZnO particles to improve its ballistic performance under ultraviolet radiation. The ballistic impact resistance response and microscopic failure mechanisms of aramid fabrics under ultraviolet radiation were analyzed in detail. Under ultraviolet radiation, the ballistic limit velocity (vbl) of the CuO/ZnO-modified aramid fabric was 185.1 % greater than that of a neat fabric with a similar areal density. The vbl of the single-layer modified fabric was 45.6 % greater than that of the two-layer neat fabrics. The decrease in the ballistic performance of the aramid fabric under ultraviolet radiation was attributed to surface damage caused by the fracture of the chemical structure of the fibers, which weakened the mechanical properties of the fabric. The numerical simulation results were highly consistent with the ballistic impact test results, and the error between the numerical simulation and experimental results was within 10 %. The effects of changes in the mechanical parameters of the fabrics on the protection mechanism and energy absorption structure during ballistic impact were investigated. The energy dissipation of the modified fabric was at least 147.7 % greater than that of the neat fabric, further explaining the significant improvement in the ballistic performance of CuO/ZnO-modified fabrics under ultraviolet radiation.
Amy Ockenden, Denise M. Mitrano, Melanie Kah
et al.
Abstract Predicting the response of aquatic species to environmental contaminants is challenging, in part because of the diverse biological traits within communities that influence their uptake and transfer of contaminants. Nanoplastics are a contaminant of growing concern, and previous research has documented their uptake and transfer in aquatic food webs. Employing an established method of nanoplastic tracking using metal-doped plastics, we studied the influence of biological traits on the uptake of nanoplastic from water and diet in freshwater predators through two exposure assays. We focused on backswimmers (Anisops wakefieldi) and damselfly larvae (Xanthocnemis zealandica) - two freshwater macroinvertebrates with contrasting physiological and morphological traits related to feeding and respiration strategies. Our findings reveal striking differences in nanoplastic transfer dynamics: damselfly larvae accumulated nanoplastics from water and diet and then efficiently eliminated 92% of nanoplastic after five days of depuration. In contrast, backswimmers did not accumulate nanoplastic from either source. Differences in nanoplastic transfer dynamics may be explained by the contrasting physiological and morphological traits of these organisms. Overall, our results highlight the importance and potential of considering biological traits in predicting transfer of nanoplastics through aquatic food webs.
Environmental pollution, Polymers and polymer manufacture
Sherief A. Al Kiey, Monica Toderaș, O.A. Al-Qabandi
et al.
The synthesis and characterization of PVA-chitosan-NiO, PVA-chitosan-TiO2, and PVA-chitosan-TiO2@NiO films have opened avenues for tailoring materials with specific electrical, dielectric, and optical properties. The synergistic effects arising from the combination of polymers and metal oxides offer a platform for further optimization and application-specific tuning. The synthesis process successfully incorporated NiO and TiO2 nanoparticles into the PVA-chitosan matrix, creating three distinct films: PVA-chitosan-NiO, PVA-chitosan-TiO2, and PVA-chitosan-TiO2@NiO. Structural analyses, including X-ray diffraction (XRD) and scanning electron microscopy (SEM), revealed well-defined nanostructures with crystalline metal oxide dispersions. Dielectric characterization demonstrated frequency-dependent behavior, elucidating the influence of metal oxides on dielectric constants and loss tangents. Cole–Cole plots provide insights into relaxation processes and can guide applications in capacitors and energy storage devices. Conductivity measurements highlight the enhanced electrical performance of NiO and TiO2. This study provides a foundation for future research on the development of advanced functional materials for a wide range of technological applications. The insights gained from this work contribute to the growing body of knowledge on polymer-metal oxide composites and pave the way for innovations in electronic, optoelectronic, and energy-related technologies.
Kaliaperumal Kumaravel, Subramanian Kumaran, Seenivasan Akshara
et al.
Smart biocompatible materials that respond to a variety of external stimuli have a lot of potential in the creation of low-cost diagnostic biosensors. The present work describes the creation of core–shell nanoparticles as a biosensor for smart enzyme detection of salivary alpha-amylase (sAA). A chitosan-tripolyphosphate core was generated via ionic gelation and was coated with a starch–iodine shell to create biocompatible core–shell nanoparticles. The starch–iodine shell was ruptured in the presence of certain amounts of amylase, exposing the core. This application explains a noticeable color change from blue to white that can be used to identify sAA at the point of care. Synthesized nanoparticles were examined for scanning electron microscopy analysis and energy-dispersive X-ray (EDX). An EDX report reveals that the nanoparticles have higher carbon content at 55% followed by an oxygen atom of 35%. Fourier-transform infrared spectroscopic analysis revealed that the core–shell nanoparticles have carbonyl (C═O) functional groups present. A confirmatory test of amylase reaction on nanoparticle-impregnated paper turns blue to white indicating that the nanoparticle reacts with amylase as an indicator. This paper-based method can be used in future applications in forensic and medical applications.
Three-dimensional (3D) printing, known as the most promising approach for bioartificial organ manufacturing, has provided unprecedented versatility in delivering multi-functional cells along with other biomaterials with precise control of their locations in space. The constantly emerging 3D printing technologies are the integration results of biomaterials with other related techniques in biology, chemistry, physics, mechanics and medicine. Synthetic polymers have played a key role in supporting cellular and biomolecular (or bioactive agent) activities before, during and after the 3D printing processes. In particular, biodegradable synthetic polymers are preferable candidates for bioartificial organ manufacturing with excellent mechanical properties, tunable chemical structures, non-toxic degradation products and controllable degradation rates. In this review, we aim to cover the recent progress of synthetic polymers in organ 3D printing fields. It is structured as introducing the main approaches of 3D printing technologies, the important properties of 3D printable synthetic polymers, the successful models of bioartificial organ printing and the perspectives of synthetic polymers in vascularized and innervated organ 3D printing areas.