Optimized Design of a Permanent Magnet Machine for Golf Carts Under Multiple Operating Conditions

In response to the growing demand for efficient and eco-friendly golf carts, this paper presents an optimized design of a permanent magnet synchronous machine (PMSM) for multiple operating conditions. The application scenarios of the golf cart were first analyzed, identifying the power requirements under three driving conditions such as unloaded on flat roads, fully loaded on flat roads, and fully loaded on slopes. Then, a 36-slot 8-pole interior PMSM is developed, and a systematic two-stage optimization strategy using a Multi-Objective Genetic Algorithm (MOGA) is applied to enhance both no-load and rated-load performance. By adjusting key rotor parameters to balance competing objectives, the optimized machine demonstrates notable improvements in cogging torque reduction, output torque, torque ripple minimization, and operational efficiency. Specifically, the results show that the optimized machine achieves a cogging torque reduction of over 60%, an increase in maximum output torque by 7.3%, and a peak efficiency improvement of 1.2 percentage points under high-load conditions. Experimental results validate the effectiveness of the design and confirm its suitability for the complex operating conditions of golf carts.