Measuring Transient Friction Coefficient Affected by Plastic Heat Generation Using a Warm Ring Compression Test with an In Situ Measurement System Measuring Ring Expansion Velocity

Frictional conditions at the workpiece–die interface are critical in metal forming, as significant plastic deformation generates heat that affects lubricant performance. Understanding lubricant behavior, especially its influence on friction under elevated temperatures, is essential for optimizing forming processes and meeting ecological demands. While the conventional ring compression test evaluates friction through inner diameter changes, it becomes unreliable when friction is transient. In this study, a warm ring compression test incorporating an in situ measurement system is proposed to evaluate the transient frictional behavior of lubricants under temperature rise due to plastic deformation. Results show that at <i>T</i> = 50 °C and 150 °C, the friction coefficient increases notably with the compression ratio, whereas at <i>T</i> = 100 °C, it remains relatively stable. This stability is likely due to the optimal performance of the chlorinated base lubricant at 100 °C, where boundary lubrication is most effective. At <i>T</i> = 50 °C, the additive activation is insufficient, and at <i>T</i> = 150 °C, thermal degradation may reduce its effectiveness. Finite element simulations using the transient friction coefficient reproduce the deformed ring cross-section with high accuracy, while those using constant friction values show less agreement.