Gas Hydrate Plugging Mechanisms during Transient Shut–In/Restart Operation in Fully Dispersed Systems

Gas hydrate formation poses a significant challenge in offshore oil and gas production, particularly during cold restarts after extended shut–ins, which can lead to pipeline blockages. Although steady–state models have traditionally been used to predict hydrate formation under continuous production conditions, these models are often inadequate for transient operations due to issues like near–zero fluid flow shear affecting the viscosity calculations of hydrate slurries. This study introduces novel conceptual models for dispersed water–in–crude oil systems specifically designed for cold restart scenarios. The models are supported by direct observations and various experimental approaches, including bottle tests, rheometer measurements, micromechanical force apparatus, and rocking cell studies, which elucidate the underlying mechanisms of hydrate formation. Additionally, this work introduces a modeling approach to represent conceptual pictures, incorporating particle settling and yield stress, to determine whether the system will plug or not upon restart. Validation is provided through transient large–scale flowloop tests, confirming the plugging mechanisms outlined. This comprehensive approach offers insights into conditions that may safely prevent or potentially lead to blockages in the fully dispersed system during field restarts, thereby enhancing the understanding and management of gas hydrate risks in offshore oil and gas operations.