Shale Cuttings Addition to Wellbore Cement and Their Effect on Unconfined Compressive Strength

Mitigation of greenhouse gas emissions is becoming a significant factor in all industries. Cement manufacturing is one of the industries responsible for greenhouse gas emissions, specifically carbon dioxide emissions. Pozzolanic materials have long been used as cement additives due to the pozzolanic reaction that occurs when hydrated and the formation a cementitious material similar to that of cement. In this study, shale, which is a common component found in wellbore drill cuttings, was used in various sizes and quantities to determine the effect it had on the mechanical properties of wellbore cement. The unconfined compressive strength of the cement containing shale was compared to the cement without shale to observe the effect that both the quantity and particle size had on this property. SEM–EDS microscopy was also performed to understand any notable variations in the cement microstructure or composition. The samples containing micron shale appeared to have the best results of all the samples containing shale, and some of the samples had a higher UCS than one or more of the base case samples. Utilization of cuttings as a cement additive is not just beneficial in that it minimizes the need for cuttings removal and recycling, but also in that it reduces the amount of greenhouse gas emissions associated with cement manufacturing.