Research on the Temperature Variation Characteristics of Large-Scale Concrete Pouring in Open-Cut Railway Stations

In recent years, China’s rapid economic development has driven the improvement of infrastructure, with mass concrete widely applied in engineering for its unique structural functions. However, mass concrete is prone to temperature stress and thermal cracks due to its low thermal conductivity, huge volume, complex construction conditions, and frequent environmental changes, which pose potential structural safety risks. The hydration heat of mass concrete can also cause structural deformation, so targeted measures must be taken based on actual engineering conditions to minimize cracks. Real-time temperature monitoring during pouring is of crucial significance to ensure the quality and safety of mass concrete in practical projects. Taking the Phase I Project of Qingdao Metro Line 9 as the research object, this paper explores the temperature variation characteristics of mass concrete during pouring and forming on-site. It analyzes the temperature changes in mass concrete based on field temperature-monitoring data and laboratory test results, plots temperature measurement curves, and identifies the temperature variation trend of mass concrete caused by hydration heat. A numerical model is established via ANSYS to study the effects of ventilation temperature and velocity by simulation. Results show that the temperature of mass concrete pouring blocks rises rapidly to a peak and then decreases to room temperature, which is analyzed from the perspectives of hydration heat reaction mechanism and heat transfer. Laboratory test data are highly consistent with field data, verifying the temperature variation characteristics of concrete pouring. The numerical simulation of heat transfer-influencing factors reveals that the optimal ventilation velocity is 4 m/s for sufficient air circulation in the foundation pit; when the ventilation temperature is below 25 °C, the surface temperature of concrete decreases significantly with an obvious cooling effect.