DOAJ Open Access 2025

Swelling Mechanisms, Diagnostic Applications, and Mitigation Strategies in Lithium-Ion Batteries

Sahithi Maddipatla Huzaifa Rauf Michael Osterman Naveed Arshad Michael Pecht

Abstrak

Electrochemical processes within a lithium-ion battery cause electrode expansion and gas generation, thus resulting in battery swelling and, in severe cases, reliability and safety issues. This paper presents the mechanisms responsible for swelling, including thermal expansion, lithium intercalation, electrode interphase layer growth, lithium plating, and gas generation, while highlighting their dependence on material properties, design considerations, C-rate, temperature, state of charge (SoC), and voltage. The paper then discusses how swelling correlates with capacity fade, impedance rise, and thermal runaway, and demonstrates the potential of using swelling as a diagnostic and prognostic metric for battery health. Swelling models that connect microscopic mechanisms to macroscopic deformation are then presented. Finally, the paper presents strategies to mitigate swelling, including materials engineering, surface coatings, electrolyte formulation, and mechanical design modifications.

Penulis (5)

S

Sahithi Maddipatla

H

Huzaifa Rauf

M

Michael Osterman

N

Naveed Arshad

M

Michael Pecht

Format Sitasi

Maddipatla, S., Rauf, H., Osterman, M., Arshad, N., Pecht, M. (2025). Swelling Mechanisms, Diagnostic Applications, and Mitigation Strategies in Lithium-Ion Batteries. https://doi.org/10.3390/batteries11100356

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Informasi Jurnal
Tahun Terbit
2025
Sumber Database
DOAJ
DOI
10.3390/batteries11100356
Akses
Open Access ✓