Analysis of the Mechanical Properties of Bricks Made from Recycled Polyethylene Terephthalate and Polylactic Acid Using Destructive Mechanical Testing

This study evaluates the mechanical and thermal properties of bricks made from polylactic acid (PLA) and recycled polyethylene terephthalate (rPET). A filament-based 3D printer was used with process parameters specific to PLA, while rPET—also known as recycled plastic—was obtained by grinding and compacting products. Brick samples of various dimensions were manufactured to conduct flexural, compressive, and tensile tests. Several samples were used for each test. On the other hand, a thermal conductivity analysis was performed to determine the internal temperature of dwellings, such as a house or a building. Thermal conductivity influences energy efficiency and the thermal comfort of occupants. The macrostructures observed in the NIKON microscope were examined, where the direction of the fibers and their compaction, which significantly influences thermal conductivity, can be seen. A 53.4% reduction in thermal conductivity was determined for the PLA brick compared to the commercial brick, while the rPET brick showed a 6.4% decrease. The evaluation of the tests carried out on the universal testing machine indicates that the brick made from rPET exhibits a higher maximum load and stress compared to the brick made from PLA in all tests. These results suggest that both the manufacturing process and the composition of the material have a significant impact on the mechanical and thermal properties of plastic bricks. In the flexural test, the recycled plastic brick withstood a maximum stress of 16 MPa and a maximum load of 5784 N. Similarly, in the compression test, the recycled plastic brick withstood a maximum load of 9471 N and a maximum stress of 5.83 MPa. During the tensile test, the rPET brick demonstrated a maximum load of 9203.92 N and a maximum stress of 5.64 MPa. These results show that bricks made from recycled plastic have better mechanical properties compared to polylactic acid bricks in the tests carried out and can therefore be considered for use in the construction industry.