Strength and Strain Properties of Coal Sludge

Coal sludge, a fine-grained by-product of hard coal benefit, comprises a mixture of coal particles and mineral and organic matter. Generated during sedimentation and dewatering processes in preparation plants, it is typically recovered as a semi-solid filter cake. The material has potential applications in energy production and, with appropriate processing and stabilization, could be utilized in geotechnical facilities. The strength properties defined by the internal friction angle and cohesion, as well as the deformation properties expressed by compressibility, are among the most important mechanical characteristics of soil. This article presents tests of coal sludge, for which the internal friction angle, cohesion, and oedometric primary and secondary moduli were determined. The material was prepared at its optimum moisture content and maximum dry density prior to testing. In the direct shear test, using a shear box of 6 × 6 cm, each sample was consolidated for 24 h under the applied vertical stress, under which it was subsequently sheared. The shear rate was constant at 0.01 mm/min, and the test was conducted up to 10% horizontal deformation. The vertical stresses applied ranged from 50 to 200 kPa. In the oedometer test, samples were prepared to fit the dimensions of the oedometer ring, and each subsequent load stage was applied after 24 h. The range of vertical stresses in this test was from 12.5 to 400 kPa. The results of the direct shear test (φ = 24°, c = 28 kPa) are similar to the strength parameters typically obtained for medium-cohesive soils, such as sandy silt (φ = 22°, c = 25 kPa. The results of the compressibility tests (0.89 MPa < M₀ < 6.35 MPa) correspond to values characteristic of organic soils, for example, organic silts (0.5 MPa < M₀ < 5 MPa). Moreover, analysis of the consolidation curves showed that up to a vertical stress of 100 kPa, coal sludge does not exhibit rheological behavior. The obtained results indicate that coal sludge, when compacted up to its optimum moisture content and to an adequate dry density, can be effectively utilized for geotechnical applications, such as the construction of isolation barriers, as a component of geotechnical mixtures, or as a sealing material for the reclamation of post-mining areas.