Load and Positional Constraints’ Impact on the Accuracy and Dynamic Performance of an Autonomous Adaptive Electrohydraulic Pump-Controlled Actuator for Mobile Equipment

This study investigates the external load and positional constraints’ impact on the accuracy and performance of an autonomous adaptive electrohydraulic actuator with pump control intended for mobile equipment. An actuator simulation model was developed in the MATLAB/Simulink (version R2021A) environment, and a full-scale experimental setup was constructed to validate this model. Various motion trajectories under different load conditions were analyzed to evaluate discrepancies between simulated and experimental results and to identify key performance characteristics across operational modes. The results demonstrate that the simulation model adequately replicates the actuator’s dynamic behavior, although deviations emerge under high-load conditions. Notably, in the absence of external load, the static positioning error does not exceed 0.025 mm (0.05% of the 50 mm target value), while under the maximum load of 8000 N, the error increases to 0.075 mm (0.15% of the 50 mm target value). These limitations are primarily due to current constraints imposed by the actuator’s power supply capacity (up to 300 W at 24 V), which restrict pressure buildup rates under heavy loads. Nevertheless, the proposed control system exhibits robustness to load variations and ensures positioning accuracy within acceptable limits, demonstrating its practical suitability for mobile machinery applications. The developed simulation model also serves as a valuable tool for control system tuning and testing in the absence of a physical prototype.