Design and Analysis of an Adaptive Cable-Driven Manipulator Capable of Actively Transitioning between Two-Point Clamping and Envelope Grasping

Actively transitioning between clamping and grasping is a challenging problem for most manipulators with limited degrees of freedom. To overcome this problem, a cable-driven rigid–flexible combined manipulator capable of actively transitioning between clamping and grasping is proposed in this paper, which has a certain adaptability and compliance to achieve adaptive operation. First, the cable-driven unit and compliant unit of the cable-driven rigid–flexible combined manipulator are designed. Then, the sensitivity of the mechanism parameters is analyzed using the Monte Carlo method, and then the structure of the cable-driven rigid–flexible combined manipulator is optimized. After that, the force on the finger in two-point clamping mode is modelled using Newton’s second law. Furthermore, the input–output relationship modelling of the finger in envelope grasping mode is deeply analyzed using the principle of energy conservation. Finally, the stable grasping performance of the cable-driven rigid–flexible combined manipulator is verified using numerical simulation and physical prototype tests. The results show that the cable-driven rigid–flexible combined manipulator has good adaptability and compliance, which verifies the effectiveness and rationality of the design and modelling.