DOAJ Open Access 2026

UV-assisted drop casting of photocurable ceramic suspensions: The role of venting and organic additives in dense zirconia beads manufacturing

Blanka Seredynska Karolina Korycka Radoslaw Zurowski Pawel Falkowski

Abstrak

UV-assisted drop casting is an effective technique for shaping ceramic beads; however, venting ceramic suspensions remains a critical factor in achieving well-densified structures. This study investigates optimal venting strategies for manufacturing zirconia beads. Four systems were evaluated, differing in the presence of an anti-foaming agent and additional vacuum venting. The viscosity of the suspensions was studied, and then ceramic beads were obtained by the UV-assisted drop casting method. The sintered beads were then analyzed for their sphericity, size distribution, Vickers hardness, fracture toughness and cross-sectional porosity. In addition, the microstructure of the series that was found to be the best was analyzed in detail. As a result of the study, a mixing and venting procedure was selected that minimizes defects and produces zirconia beads with good mechanical properties and uniform morphology.

Penulis (4)

B

Blanka Seredynska

K

Karolina Korycka

R

Radoslaw Zurowski

P

Pawel Falkowski

Format Sitasi

Seredynska, B., Korycka, K., Zurowski, R., Falkowski, P. (2026). UV-assisted drop casting of photocurable ceramic suspensions: The role of venting and organic additives in dense zirconia beads manufacturing. https://doi.org/10.1016/j.oceram.2025.100899

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Informasi Jurnal
Tahun Terbit
2026
Sumber Database
DOAJ
DOI
10.1016/j.oceram.2025.100899
Akses
Open Access ✓