Array of carbon black-based microthrusters for CubeSat applications

Access to space for small private companies requires to improve the ability to bring low-cost satellites into orbit. CubeSats offer a unique opportunity to meet these needs thanks to their reduced production times, the low manufacturing costs and ease of use. In order to be able to communicate with each other, exchange information and interact, it is necessary to place CubeSats in formation: in this context, miniature propulsion technologies, including chemical and electric propulsion, play a critical role in achieving mission requirements and maintaining satellites position. In this article, the feasibility of solid propellant micro rockets, fully integrated in an opposing array of printed thrust chambers is examined: each rocket can be fired together with the others or separately to modulate thrust. Theoretical and experimental results show that the microthruster, made of nylon and carbon fiber, have good mechanical and thermal resistance and simultaneously good performance is achieved. In particular, a microthruster with a diameter of 4 mm and a length of 6 mm, with 55 g of black powder propellant, achieves a thrust of about 3.5 N for about 7 ms.