Nanoporous Superalloy Membranes: A Review

The ability to produce metallic membrane materials with porosity on the nanoscale from Ni‐based superalloys, hitherto used exclusively for high temperature applications, has been discovered 15 years ago. The basic principle is to first convert the initial γ/γ′ microstructure, containing isolated γ′‐precipitates, into a bi‐continuous network where both phases are in themselves continuous and interpenetrate each other. Then, one of the two phases is selectively removed, so that a rigid structure consisting of the remaining phase with pores on the location of the removed phase results. This article reviews the progress made so far. In that time period, a number of ways to fabricate these unique materials have emerged, utilizing 1) single crystals and polycrystals as precursor materials as well as 2) coarsening of coherent and incoherent γ′‐precipitates to realize bi‐continuity of the microstructure. Consequently, a family of superalloy membranes has emerged with specific microstructures, properties, advantages, and limitations. It is the intention of this article to give an overview on these various manufacturing routes, as well as on resulting microstructures and properties. Finally, possible fields of applications are outlined. It is demonstrated that the particular manufacturing process from a solid to the porous material leads to certain advantages, such as the ability to structure the material in porous and solid areas as required by the application.